What Power Factor Means
Power factor is the ratio of real power (watts, W) to apparent power (volt-amperes, VA). PF = W ÷ VA. A PF of 1.0 (or 100%) means every unit of current drawn from the grid is doing useful work. A PF of 0.5 means half the current drawn is 'reactive' - it flows back and forth without doing work, but it still heats cables and loads the grid infrastructure. For LED street lights: a 40W LED driver with PF 0.95 draws 40W ÷ 0.95 = 42 VA from the grid. A 40W LED driver with PF 0.5 draws 40W ÷ 0.5 = 80 VA - double the current, heating the cables and costing the utility twice as much to deliver.
Why Low PF LEDs are a Problem in India
Many cheap imported LED drivers (and some budget Indian brands) have power factor as low as 0.45–0.60. This matters for: municipal street light circuits - a 1 km road with 40 × 40W lights with PF 0.5 draws 3.2 kVA instead of 1.6 kVA. The MCB, cables, and transformer all need to be sized for 3.2 kVA. This means overloaded cables overheating, frequent MCB tripping, transformer overloading on feeders supplying multiple circuits, and additional reactive power charges on commercial and industrial electricity bills (many DISCOMs levy penalty surcharges when overall power factor falls below 0.90). Quality LED drivers with PF ≥ 0.95 eliminate all of these issues.
What to Specify in Tenders
For all LED street light and flood light procurement, specify: power factor ≥ 0.95. This is the minimum for quality LED drivers and is specified in IS 16102 (the Indian standard for LED drivers). BIS-certified drivers must meet this threshold. Additionally specify: total harmonic distortion (THD) ≤ 10% - low THD prevents current harmonics that heat cables and interfere with sensitive equipment. Xera Tech drivers meet PF ≥ 0.95 and THD ≤ 10% across the full product range.