What THD Means Simply

Ideal AC current is a perfect sine wave. An LED driver with high THD draws current in spikes and pulses (harmonics) rather than a smooth sine wave. These current spikes add on top of the fundamental frequency, creating distortion. THD is expressed as a percentage: 5% THD = very clean, 10% THD = acceptable (IS 16102 limit), 20%+ THD = poor, 40%+ THD = very bad (common in cheap LED drivers). A 40W LED driver with 40% THD draws harmonic currents equivalent to an additional 16W of reactive/distorted current - heating cables, transformers, and panels without doing useful work.

Why High THD is Especially Problematic in India

Indian electrical systems are predominantly 3-phase with shared neutral. When many LED drivers with high THD are connected: the 3rd harmonic currents (three times the mains frequency) add arithmetically in the neutral conductor - instead of cancelling. A neutral conductor designed for 100A balanced load can carry 150–200A when servicing many high-THD loads. This causes: neutral conductor overheating (fire risk in poorly maintained junction boxes), transformer neutral overheating (shortened transformer life), interference with sensitive equipment on the same feeder (generators, UPS systems, CNC machines in MIDC areas), and tripping of protective devices.

What to Specify

IS 16102 specifies maximum THD for LED drivers: ≤ 10% for luminaires above 25W. All BIS-certified LED drivers must meet this. However, meeting ≤ 10% THD is the minimum - quality drivers are at 5–7% THD. For government tenders: specify 'THD ≤ 10% at full load' and require test reports from NABL lab. For large industrial installations (factories, warehouses with hundreds of LED highbays): consider THD ≤ 5% specification to protect plant electrical infrastructure. For housing societies and commercial buildings: ≤ 10% THD per IS standard is adequate.