Best Solar Highmast Light with Motorized Lowering System
Table of Contents
Future of Smart Lighting: Xeratech's Solar Highmast Motorized System
Introduction
With the push towards green infrastructure and smart cities, traditional lighting systems are being replaced by innovative, solar-powered technologies. Xeratech's Solar Highmast Motorized System stands as a modern lighting solution that’s efficient, intelligent, and cost-effective. It is designed to ensure safety, minimize power consumption, and require little to no manual maintenance.
What is a Solar Highmast Motorized System?
This system comprises a tall, galvanized steel pole fitted with high-intensity LED luminaires powered entirely by solar energy. What sets it apart is the inclusion of a motorized pulley system that enables effortless raising and lowering of the lighting fixtures for cleaning, maintenance, or repairs. The system eliminates the need for ladders, cranes, or dangerous climbs.
Core components include:
- Galvanized Pole: Ranging from 9 to 30 meters
- Solar PV Panels: Efficient mono or polycrystalline modules
- Battery Bank: Maintenance-free lithium battery with long life
- Motorized Hoist: Remote or switch-operated lifting system
- LED Luminaires: High-lumen, energy-efficient lights
- Control System: Dusk-to-dawn operation with optional IoT integration
Key Features
- Remote-controlled motorized hoisting mechanism
- IP66-rated weatherproof LED fixtures
- Battery backup for cloudy/rainy days
- Smart controller with MPPT for optimal charging
- Fully integrated solar panel mount on pole
- Minimal maintenance required over lifespan
Ideal Applications
The system is designed to perform in harsh environments and wide-area coverage zones:
- Highways, toll plazas, and bypasses
- Industrial warehouses, SEZ zones
- Airports and hangars
- Municipal parks and public gathering areas
- Mining and excavation zones
- Ports, harbors, and coastal areas
- Smart city infrastructure projects
Benefits for Stakeholders
- Government Bodies: Saves on electricity budgets and promotes clean energy
- Industrial Clients: Reduces operational downtime due to easy maintenance
- Urban Planners: Modernizes city lighting infrastructure without added grid load
- Maintenance Teams: Offers a secure and efficient servicing process
Real-life Use Case
Case Study: MIDC Industrial Zone, Nashik
Xeratech installed 12 Solar Highmast Motorized Systems across a 1.5 km stretch in the industrial belt. The outcome included:
- 80% reduction in lighting maintenance costs
- Zero downtime during servicing due to motorized lowering
- Estimated annual savings of ₹3,00,000 in electricity bills
- Improved nighttime visibility leading to reduced accidents
Safety and Installation
- Each pole is wind-load tested and earthquake-resistant
- Galvanized for rust protection and extended outdoor lifespan
- Motor system has a limit switch and fail-safe locking mechanism
- Plug-and-play battery system with waterproof housing
Installation typically takes 3–5 working days including foundation curing, wiring, and solar panel calibration.
Technical Specifications
| Component | Specification |
|---|---|
| Pole Height | 9–30 meters (customizable) |
| Solar Panel | Mono / Polycrystalline (300W–600W+) |
| Battery Type | Lithium-ion / LiFePO4 (up to 120Ah) |
| Lighting | LED 90W–180W (120–160 lm/W) |
| Motor System | Remote-operated electric hoist with limit sensor |
| Controller | MPPT with dusk-to-dawn functionality |
| Wind Load Resistance | Up to 150 km/h |
| Warranty | 5 years (extendable) |
| Certifications | MNRE approved, IP66, BIS |
Motorized vs Manual Pulley System
| Feature | Manual Pulley | Motorized Pulley |
|---|---|---|
| Operation | Manual rope pulling | Electric motor with switch/remote |
| Maintenance | Needs trained labor and climbing | Operated from ground level |
| Cost | Low upfront, high long-term | Higher upfront, low long-term |
| Safety | Risky for staff | Safe and automated |
| Durability | Prone to wear and tear | Heavy-duty motor mechanism |
Conclusion
The Solar Highmast Motorized System by Xeratech offers a revolutionary approach to modern outdoor lighting. It combines smart technology with sustainability, ensuring that public and industrial spaces are well-lit, safe, and energy-efficient. Whether for municipalities, infrastructure developers, or factory owners – this is a future-ready solution with long-term advantages.
Invest in a system that lowers your carbon footprint while enhancing safety and visibility — all backed by Xeratech’s engineering excellence.
